FTS6000 wire harness fuse automatic test system is Faith for automotive wire harness, automotive central control box, fuse and connector and other products test, verification and design of professional equipment. With custom-made yellow bench, used to simulate the body wiring environment, can effectively shorten the design and test cycle.

The FTS6000 system is equipped with high performance programmable DC Electronic Load array, which can simulate various conditions of testing, such as loading, unloading, overload, durability, short circuit, current cycle impact, current gradient test, fuse test and other characteristics. With the control board and temperature collector, the timing control of the relay and the temperature monitoring of the measured object can be realized.

During the test, the system software can collect the wire harness current and voltage drop in real time, and automatically calculate the equivalent resistance value and power loss value. Can preview the set test sequence waveform, real-time display with carrier shape and support test data saving and export.

The configuration of FTS6000 system is flexible, users can choose flexibly according to the test demand, and can effectively control the test cost.

Main features :

The FTS6000 test system is suitable for automatic testing of all kinds of wiring harnesses, fuses and relays, and provides many combinations of hardware options, such as FT high-power DC power supply, FT array multi-channel electronic load, FT multi-channel acquisition and control card, etc. Combined with open software architecture, the system provides professional and powerful automatic testing. The main features include:

1. Compact structure, economic, cost-effective, and occupy a small space;

2. Channel modular design small volume, can achieve 3U/12CH, only 1/4 of the conventional electronic load;

3. Each channel can be controlled separately, so that the system operation will not be affected when a fault occurs on one channel;

4. Power range of each channel electronic load: 45W ~ 12kW, voltage range: 60V ~ 600V;

5. Electronic load mode: CC, CV, CR, CP four test modes;

6. Channel support dynamic and sequence function, load with current and timing can be edited;

7. The carrier time difference between channels is less than 100ms;

8. LCD display, can display the voltage, current, power and status of each channel;

9. With over voltage, over current, over power, over temperature protection;

10. With fuse breakage test function;

11. With work step test function, with temperature collection, can realize current gradient test;

12. Can be equipped with control board card, can control the relay timing;

13 can be customized yellow plate car bench, to simulate the body wiring environment, convenient testing;

14. Provide LAN and RS485 remote communication interface to facilitate multi-machine integration;

15. Professional test software, support multi-channel operation, sampling, recording and waveform rendering;

16. Test data can be exported and saved;

17. Standard machine cabinet installation, easy installation and maintenance;

18. Intelligent fan design, good heat dissipation and low noise.

361/5000 

Test system Project :

FTS6000 test system software has powerful report editing, statistical analysis and management functions, can provide a complete tool to generate test files and execute test management. The software has a series of standard test items, in line with GB/T 31465.1, GB/T 31465.3, QC/T 707, QC/T 420 and other standard electrical test requirements, can meet most of the standard test. Relevant test items include the following:

1. Long time stability test

2. Wire harness voltage drop, equivalent resistance, power loss calculation

3. Pulse timing test

4. Wire harness aging test

5. Relay life test

6. Timing control of relay

7. Fuse blown test

8. Fuse drop detection

9. Current cycle impact test

10. Current gradient test

11. Load dynamic change test

12. Temperature monitoring

Application field :

1. Car central control box

2. Car wiring harness

3. The relay

4. The fuse

5. Terminals and connectors

Test system architecture :

Test Software Introduction :

WirePro II, the software platform of FTS6000 system, provides users with an open software architecture suitable for a wide range of applications. WirePro II works in Windows7/10 working environment.

1. Open software, hardware equipment can be increased, adjusted and configured according to the needs;

2. Can edit the on-load current and running sequence of each channel electronic load to realize complex on-load test;

3. Graphically preview the set current control timing;

4. Can edit the control timing of each channel relay;

5. With current increasing with load function, can manually/automatically control the increasing percentage or current value;

6. It can automatically calculate the line voltage drop, equivalent resistance and power loss during wire harness test;

7. Can display voltage, current, temperature, running sequence, load status and other real-time information;

8. The test curve can be displayed in real time, and the test data can be exported to Excel file and saved.

Software test interface :